刘家良,韩兵强,张锦化,陈俊峰
(武汉科技大学 材料与冶金学院;省部共建耐火材料与冶金国家重点实验室,湖北 武汉 430081)
DOI:10.13732/j.issn.1008-5548.2022.04.013
收稿日期: 2022-01-08, 修回日期:2022-05-28,在线出版时间:2022-06-23。
基金项目:国家自然科学基金项目,编号:51802232。
第一作者简介:刘家良(1997—),男,硕士研究生,研究方向为无机非金属粉体制备与表征。E-mail:tlmalcyone@outlook.com。
通信作者简介:韩兵强(1973—),男,教授,博士,博士生导师,研究方向为耐火材料。E-mail:hbqref@wust.edu.cn。
摘要:以二氧化钛(TiO2)、硅粉(Si)和偏硼酸钠(NaBO2·4H2O)为原料,采用熔盐辅助硅热还原法制备出超高温陶瓷二硼化钛粉体(TiB2);讨论合成温度和添加熔盐硅酸钠(Na2SiO3)对反应进程的影响,研究热水水洗法对副产物二氧化硅(SiO2))去除的效果,并表征目标产物TiB2粉体的微观形貌。结果表明:在合成温度为1 100℃、保温时间为4 h时,可以得到结晶程度高的TiB2单晶晶粒;TiB2粒径约为400 nm,有少部分粒径可达到1μm;在反应体系中加入Na2SiO3可降低体系液相的黏度,有利于对SiO2的吸收;通过调整硅酸钠的模数,可以在常压下通过热水水洗法去除副产物,避免酸洗法对环境的污染。
关键词:熔盐;硅热还原法;二硼化钛粉体;偏硼酸钠
Abstract:Using titanium dioxide(TiO2), silicon powder(Si) and sodium metaborate(NaBO2·4 H2O) as raw materials, ultra-high temperature ceramic titanium diboride powder(TiB2) was prepared by molten salt assisted silicon thermal reduction method. The effects of the synthesis temperature and the addition of molten sodium silicate(Na2SiO3) on the reaction process were discussed. The removal effect of the by-product silicon dioxide(SiO2) by hot water washing was studied and the microstructure of the target product TiB2 powder was characterized.The results show that TiB2 single crystal grains with high degree of crystallization can be obtained when the synthesis temperature is 1 100 ℃ and the holding time is 4 h. The TiB2 particle size is about 400 nm and a few particles can reach 1 μm. Adding Na2SiO3 into the reaction system can reduce the viscosity of the liquid phase of the system, which is conducive to the absorption of SiO2. By adjusting the modulus of sodium silicate, the by-products can be removed through the hot water washing method under atmospheric pressure, and the environmental pollution caused by pickling can be avoided.
Keywords:molten salt; silicon thermal reduction method; titanium diboride powder; sodium metaborate
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