ISSN 1008-5548

CN 37-1316/TU

最新出版

含能材料静电安全基础与静电火花感度调控策略研究进展

Research progress on fundamentals of electrostatic safety of energetic materials and regulation strategies for electrostatic spark sensitivity


张旭阳a, 谈玲华b, 董冠辰a

南京理工大学 a.化学与化工学院, b.安全科学与工程学院,江苏 南京 210094


引用格式:

张旭阳,谈玲华,董冠辰. 含能材料静电安全基础与静电火花感度调控策略研究进展[J]. 中国粉体技术,2027,33(1):1-11.

Zhang Xuyang, Tan Linghua, Dong Guanchen. Research progress on fundamentals of electrostatic safety of energetic materials and regulation strategies for electrostatic spark sensitivity[J]. China Powder Science and Technology, 2027, 33(1): 1-11.

DOI:10.13732/j.issn.1008-5548.2027.01.008

收稿日期:2026-07-09,修回日期:2026-08-17,上线日期:2026-09-13。

基金项目:国家自然科学基金项目,编号:51802156。

第一作者:张旭阳(1998—),男,博士生,研究方向为含能粉体静电风险防控。E-mail: czzxy98@njust.edu.cn.

通讯作者:谈玲华(1978—),女,教授,博士,博士生导师,江苏高校“青蓝工程”优秀教学团队负责人,研究方向为粉体材料的设计、可控构筑、作用机制及工程化转化技术。E-mail:tanlh@njust.edu.cn。


摘要:【目的】防控含能材料的静电燃爆风险,为构建含能材料静电安全防控体系提供理论支撑。【研究现状】综述含能材料静电安全基础问题,梳理静电产生与积累机制、静电火花的形成与特性等基础理论;分析含能材料静电火花感度的影响因素和数据驱动的静电火花感度预测方法的研究进展;从晶体结构、分子设计与导电性能3个层面阐述含能材料静电火花感度的调控策略。【结论与展望】提出当前含能材料静电安全仍面临机制认知不充分、多因素耦合难解析等挑战,认为材料的本征结构调控与工艺环境管控结合的系统化策略是针对该挑战的核心解决方案;此外,机器学习等数据驱动方法将为精准降感设计提供重要支撑。

关键词:含能材料;静电火花感度;静电安全防控;本征结构调控;数据驱动方法

Abstract

Significance Energetic materials serve as foundational materials in national defense, the military industry, and civil blasting fields, providing critical support for the development of related sectors. However, their application is accompanied by extremely high safety risks. Electrostatic-induced explosion accidents, which account for approximately 10% to 20% of unexpected accidents involving explosives, are among the major threats to personnel safety and production stability throughout the processes of production, storage, transportation, and use of energetic materials. Therefore, it is urgent to carry out research on electrostatic safety prevention and control of energetic materials. Electrostatic spark sensitivity, which refers to the sensitivity of energetic materials to electrostatic discharge under specific test conditions, is a comprehensive manifestation of the chain process of “charge generation-accumulation-discharge.” It is jointly determined by microscopic characteristics such as material work function and crystal structure, as well as external environmental and process factors such as frictional collision, container material, and temperature and humidity. Accurate evaluation and regulation of this characteristic are crucial for ensuring safe production, storage, transportation, and process optimization.

Progress In this study, the basic theories of electrostatic safety of energetic materials are systematically reviewed, including the mechanisms of static electricity generation and accumulation, as well as the formation characteristics of electrostatic sparks. The essence of electrostatic charging is the separation of positive and negative charges. For highly insulating energetic materials with volume resistivity generally ranging from 1010 to 1014 Ω·m, the charge dissipation rate is extremely slow, and continuous electrostatic accumulation can easily develop once charge transfer occurs. Solid contact–separation charging is the main mechanism of static electricity generation during the production of energetic materials, and friction enhances charge transfer by changing the dynamic contact–separation process. The essence of electrostatic sparks is the breakdown phenomenon of the gas medium between two electrodes, and when the electrostatic discharge energy reaches the ignition threshold of energetic materials, it directly triggers explosion accidents. The understanding framework of electrostatic spark sensitivity is constructed by combining microscopic material characteristics and macroscopic environmental factors. The influencing factors of electrostatic spark sensitivity are analyzed from the perspectives of charge generation, accumulation, and discharge stages. In the charge generation stage, the work function dominates the charging tendency. In the charge accumulation stage, crystal defects, molecular topology, and conductivity jointly determine the degree of charge accumulation. In the electrostatic discharge stage, thermal parameters such as the reaction exothermic rate determine whether the energy can overcome the barrier to initiate detonation. Data-driven methods such as machine learning are introduced to explore their applications in electrostatic spark sensitivity prediction and influencing factor identification. Early empirical models have established quantitative relationships between electrostatic spark sensitivity and molecular composition, specific functional groups, detonation performance, and thermal decomposition stability. Machine learning has further revealed the nonlinear coupling effects of factors such as charge distribution, electronic structure, topological characteristics, oxygen balance, and test devices, and has extracted structure–sensitivity relationships through feature screening and interpretation methods, thereby providing a basis for the design of low-electrostatic-sensitive materials.

Conclusions and Prospects Research on electrostatic spark sensitivity of energetic materials is of critical significance for achieving intrinsic safety throughout their preparation, storage, and use. A systematic review clarifies that the generation–accumulation–discharge chain of static electricity represents the core mechanism of electrostatic risks, and both intrinsic material properties and external process environments jointly determine the actual electrostatic safety level. The coordinated strategy based on multi-scale structure regulation and full-process environmental control provides a feasible pathway for precise regulation of electrostatic spark sensitivity. Despite phased achievements, several challenges remain: the multi-scale coupling complexity of electrostatic issues involving microelectronic behaviors, mesoscopic crystal structures, and macroscopic process environments; the difficulty in balancing high energy density and low electrostatic spark sensitivity as most current desensitization strategies compromise energy performance; the challenge of electrostatic risk assessment under complex working conditions due to the inability of laboratory tests to fully simulate extreme industrial scenarios; the limitations of data-driven methods caused by insufficient data scale, inconsistent test standards, and narrow model applicability; and the demand for advanced characterization techniques to monitor dynamic processes such as charge distribution and discharge hotspots under real working conditions. Future research should focus on the fine regulation of electrostatic spark sensitivity, the development of multi-scale coupling theoretical models and advanced characterization techniques, and the application of data-driven methods for accurate risk prediction and material design. Furthermore, efforts should be made to advance composite technologies that integrate intrinsic structure regulation with process environment control, and promote the transformation from “passive prevention and control” to “active design” for the safe application of energetic materials.

Keywords:energetic material; electrostatic spark sensitivity; electrostatic safety prevention and control; intrinsic structure regulation; data-driven method


参考文献(References)

[1]王泽山. 含能材料概论[M]. 哈尔滨: 哈尔滨工业大学出版社, 2006.

Wang Zeshan. Introduction to energetic materials[M]. Harbin: Harbin Institute of Technology Press, 2006.

[2]张朝阳, 黄静, 布汝朋. 含能材料的本征结构与性能[M]. 北京: 科学出版社, 2023.

Zhang Chaoyang, Huang Jing, Bu Rupeng. Intrinsic structures and properties of energetic materials[M]. Beijing: Science Press, 2023.

[3]刘尚合, 谭伟. 静电防护研究与进展[J]. 物理, 2000, 29(5): 304-307.

Liu Shanghe, Tan Wei. Advance in electrostatic protection[J]. Physics, 2000, 29(5): 304-307.

[4]刘尚合, 徐晓英, 武占成, 等. 静电防护理论与技术[C]//中国物理学会静电专业委员会第十次学术年会, 中国海口, F, 2002.

LiuShanghe, XuXiaoying, WuZhancheng, et al. Electrostatic protection theory and technology[C]// proceedings of the 10th Annual Academic Conference of the Electrostatics Professional Committee of the Chinese Physical Society, Haikou, China, 2002.

[5]曹海峰, 王国立. 粉体含能材料生产与储运中的静电安全及防护[J]. 工程爆破, 2007, 3: 75-77, 64.

Cao Haifeng, Wang Guoli. Static electricity safety and defence in manufacture and transportation of energetic materials[J]. Engineering Blasting, 2007, 3: 75-77, 64.

[6]Sahul M, Janiga P. Approximation of ESD protection on automotive headlight production lines[M]//Xiao Dengming, Zhao Su. Electrostatics-Fundamentals and Modern Applications. London: IntechOpen, 2025.

[7]Abraham B M. Adsorption behavior of explosive molecules on g-C3N4 nanostructure: a novel approach for sensing energetic materials[J]. Journal of Physics and Chemistry of Solids, 2021, 149: 109777.

[8]Rontini C, Giambelli F, Paravan C. Powder particle size and surface modification effects on aluminum-filled lattice structures in additive manufacturing of energetic materials[J]. Powder Technology, 2026, 470: 122053.

[9]Liu Guangrui, Wei Suhuai, Zhang Chaoyang. Verification of the accuracy and efficiency of dispersion-corrected density functional theory methods to describe the lattice structure and energy of energetic cocrystals[J]. Crystal Growth & Design, 2022, 22(9): 5307-5321.

[10]吴宗汉. 基础静电学[M]. 北京: 北京大学出版社, 2010.

Wu Zonghan. Basic electrostatics[M]. Beijing: Peking University Press, 2010.

[11]Arnold J E, Day G M. Crystal structure prediction of energetic materials[J]. Crystal Growth & Design, 2023, 23(8): 6149-6160.

[12]Sun Qi, Shen Cheng, Li Xin, et al. 3D-cube layer stacking: a promising strategy for high-performance insensitive energetic materials[J]. Crystal Growth & Design, 2017, 17(11): 6105-6110.

[13]Lu Ruyi, Jiang Shuaijie, Zhang Kejing, et al. Efficient C-N coupling strategy for bicyclic energetic materials with enhanced thermal stability and low sensitivity[J]. Journal of Molecular Structure, 2026, 1356: 145114.

[14]Talamadupula K K, Povolny S, Prakash N, et al. Piezoresistive detection of simulated hotspots and the effects of low velocity impact at the mesoscale in nanocomposite bonded energetic materials via multiphysics peridynamics modeling[J]. Computational Materials Science, 2021, 188: 110211.

[15]Lyu Jing, Zhai Heng, Yang Haifeng, et al. Antistatic modification strategy inspired by electrostatic dissipative characteristics to construct high-safety powder: a case study of hexanitrohexaazaisowurtzitane(CL-20)energetic material[J]. Applied Surface Science, 2024, 653: 159438.

[16]Biteau H, Fuentes A, Marlair G, et al. Ability of the fire propagation apparatus to characterise the heat release rate of energetic materials[J]. Journal of Hazardous Materials, 2009, 166(2): 916-924.

[17]Wang Zhonglin, Wang A C. On the origin of contact-electrification[J]. Materials Today, 2019, 30: 34-51.

[18] Henry P S H. The role of asymmetric rubbing in the generation of static electricity[J]. British Journal of Applied Physics, 1953, 4(S2): S31-S36.

[19] Macky W A. On quantitative measurements in frictional electricity[J]. Proceedings of the Royal Society of London. Series A, 1928, 119(781): 107-132.

[20]Ferdowsi M, Yazdani F, Omidkhah M R, et al. A general relationship between electric spark and impact sensitivities of nitroaromatics and nitramines[J]. Zeitschrift für Anorganische und Allgemeine Chemie, 2018, 644(23): 1623-1628.

[21]Tan Bisheng, Li Zhipeng, Guo Xudong, et al. Insight into electrostatic initiation of nitramine explosives[J]. Journal of Molecular Modeling, 2016, 23(1): 10.

[22]高吉峰. 静电火花点燃灌装中的乙酸乙酯事故[J]. 安全、健康和环境, 2009, 9(4): 5-6.

Gao Jifeng. Static spark ignites ethyl acetate during portable tank filling operation[J]. Safety Health & Environment, 2009, 9(4): 5-6.

[23]Liu Liu, Liu Jian, Zhang Bingru, et al. Interpretable machine learning for predicting electric spark sensitivity of energetic compounds via molecular and instrument descriptors[J]. Energetic Materials Frontiers, 2026, 7(2): 144-151.

[24]葛自良, 刘海兰, 马宁生. 电子工业的静电防护[J]. 自然杂志, 2002, 24(3): 157-161.

Ge Ziliang, Liu Hailan, Ma Ningsheng. Electrostatic discharge protection for electronic industry[J]. Chinese Journal of Nature, 2002, 24(3): 157-161.

[25]Xia Wenzhen, Patil P P, Liu Chang, et al. A novel microwall sliding test uncovering the origin of grain refined tribolayers[J]. Acta Materialia, 2023, 246: 118670.

[26]Kumar R S. Effects of randomly distributed defects on Mode-I interlaminar fracture of composite materials[J]. Engineering Fracture Mechanics, 2021, 248: 107699.

[27]Wen Jian, He Hailong, Niu Chunping, et al. An improved equivalent capacitance model of the triboelectric nanogenerator incorporating its surface roughness[J]. Nano Energy, 2022, 96: 107070.

[28]Song Kunkun, Feng Peng, Wang Hongyan, et al. High-speed impact induced synthesis Al-based energetic composites with embedded microstructure[J]. Materials & Design, 2026, 267: 116253.

[29]Zhang Pikai, Cao Chenyang, Zhang Huangwei. Micron-sized aluminum particle combustion under elevated gas condition: equivalence ratio effect[J]. Applications in Energy and Combustion Science, 2024, 19: 100283.

[30]Keshavarz M H, Keshavarz Z. Relation between electric spark sensitivity and impact sensitivity of nitroaromatic energetic compounds[J]. Zeitschrift für ANorganische und Allgemeine Chemie, 2016, 642(4): 335-342.

[31]Keshavarz M H, Ghaffarzadeh M, Omidkhah M R, et al. Correlation between shock sensitivity of nitramine energetic compounds based on small-scale gap test and their electric spark sensitivity[J]. Zeitschrift für Anorganische und Allgemeine Chemie, 2017, 643(24): 2158-2162.

[32]Keshavarz M H. Theoretical prediction of electric spark sensitivity of nitroaromatic energetic compounds based on molecular structure[J]. Journal of Hazardous Materials, 2008, 153(1): 201-206.

[33]Keshavarz M H. Two novel correlations for prediction of electric spark sensitivity of nitramines based on the experimental data of the new instrument[J]. Zeitschrift für Anorganische und Allgemeine Chemie, 2018, 644(23): 1607-1610.

[34]Keshavarz M H, Klapötke T M. Energetic materials: sensitivity, physical properties, thermodynamic properties[M]. Boston: De Gruyter, 2025.

[35]Keshavarz M H, Heydari Bani S, Bakhtiari R, et al. Assessment of electrostatic discharge sensitivity of nitrogen-rich heterocyclic energetic compounds and their salts as high energy-density dangerous compounds: a study of structural variables[J]. Defence Technology, 2024, 39: 15-22.

[36]Wang Guixiang, Xiao Heming, Xu Xiaojuan, et al. Detonation velocities and pressures, and their relationships with electric spark sensitivities for nitramines[J]. Propellants, Explosives, Pyrotechnics, 2006, 31(2): 102-109.

[37]Keshavarz M H, Pouretedal H R, Semnani A. Reliable prediction of electric spark sensitivity of nitramines: a general correlation with detonation pressure[J]. Journal of Hazardous Materials, 2009, 167(1): 461-466.

[38]Wu Qiong, Wang Xinyu, Yan Bin, et al. Prediction of impact sensitivity and electrostatic spark sensitivity for energetic compounds by machine learning and density functional theory[J]. Journal of Materials Science, 2024, 59(20): 8894-8910.

[39]Wang Guixiang, Xiao Heming, Ju Xuehai, et al. Calculation of detonation velocity, pressure, and electric sensitivity of nitro arenes based on quantum chemistry[J]. Propellants, Explosives, Pyrotechnics, 2006, 31(5): 361-368.

[40]Wang Rui, Sun Li, Kang Quansheng, et al. Predicting the electric spark sensitivity of nitramines from molecular structures via support vector machine [J]. Journal of Loss Prevention in the Process Industries, 2013, 26(6): 1193-1197.

[41]Peng Hongyu, Hao Lin, Feng Junjie, et al. Predictive models for sensitivities and detonation velocity of energetic materials based on nonlinear kernel machine and heuristic algorithms[J]. Processes, 2025, 13(1): 39.

[42]Mathieu D. Modeling sensitivities of energetic materials using the Python language and libraries[J]. Propellants, Explosives, Pyrotechnics, 2020, 45(6): 966-973.

[43]Reichel M, Dosch D, Klapötke T, et al. Correlation between structure and energetic properties of three nitroaromatic compounds: bis(2,4-dinitrophenyl) ether, bis(2,4,6-trinitrophenyl) ether, and bis(2,4,6-trinitrophenyl) thioether[J]. Journal of the American Chemical Society, 2019, 141(50): 19911-19916.

[44]Gruhne M S, Lommel M, Wurzenberger M H H, et al. Investigation of ethylenedinitramine as a versatile building block in energetic salts, cocrystals, and coordination compounds[J]. Inorganic Chemistry, 2021, 60(7): 4816-4828.

[45]Yan Mi, Liu Yu, Xu Jinjiang, et al. Porous cyclotrimethylenetrinitramine with reduced sensitivity prepared by a solvation-desolvation method[J]. Crystal Growth & Design, 2020, 20(8): 5387-5394.

[46]Szimhardt N, Wurzenberger M H H, Klapötke T M, et al. Highly functional energetic complexes: stability tuning through coordination diversity of isomeric propyl-linked ditetrazoles[J]. Journal of Materials Chemistry A, 2018, 6(15): 6565-6577.

[47]Gruhne M S, Lenz T, Rösch M, et al. Nitratoethyl-5H-tetrazoles: improving the oxygen balance through application of organic nitrates in energetic coordination compounds[J]. Dalton Transactions, 2021, 50(31): 10811-10825.

[48]Li Hui, Zhang Lei, Petrutik N, et al. Molecular and crystal features of thermostable energetic materials: guidelines for architecture of “bridged” compounds[J]. ACS Central Science, 2020, 6(1): 54-75.

[49]Comet M, Vidick G, Schnell F, et al. Sulfates-based nanothermites: an expanding horizon for metastable interstitial composites[J]. Angewandte Chemie International Edition, 2015, 54(15): 4458-4462.

[50]Goetz V, Gibot P. Al/SnO2 nanothermite ESD desensitization by means of the elaboration of tailored SnO2-polypyrrole composites[J]. ACS Applied Materials & Interfaces, 2023, 15(7): 9830-9840.

[51]Li Zhimin, Zhou Mingrui, Zhang Tonglai, et al. The facile synthesis of graphene nanoplatelet-lead styphnate composites and their depressed electrostatic hazards[J]. Journal of Materials Chemistry A, 2013, 1(41): 12710.

[52]Wang Qianyou, Zhang Lei, He Weimiao, et al. High-performance primary explosives derived from copper thiolate cluster-assembled materials for micro-initiating device[J]. Chemical Engineering Journal, 2020, 389: 124455.

[53]Wang Shuang, Yang Li, Han Jimin, et al. Construction of high-performance azide films with macro size appropriate for the micro-initiator[J]. Chemical Engineering Journal, 2023, 477: 146842.

[54]Yu Chunpei, Zhang Wenchao, Xian Mingchun, et al. Energetic properties of copper azide nanoparticles encapsulated within a conductive porous matrix via electrosynthesis[J]. Chemical Engineering Journal, 2022, 450: 138131.