ISSN 1008-5548

CN 37-1316/TU

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激光粉末沉积钛基复合材料B4C-TA15的显微组织和力学性能

Microstructure and mechanical properties of B4C-TA15 composites prepared by laser powder deposition


高 嵬1, 陆丁丁1, 刘 阳1, 黄 浩2, 余 杰2, 王李捷1, 熊雯雯3, 王怀智4, 丁学锋1

1.湖南科技大学 机电工程学院, 湖南 湘潭 411201; 2. 江麓机电集团有限公司, 湖南 湘潭 411100;3. 湖南省科学技术信息研究所, 湖南 长沙 410001; 4. 国家工矿电传动车辆质量监督检验中心, 湖南 湘潭 411201

引用格式:高嵬, 陆丁丁, 刘阳, 等. 激光粉末沉积钛基复合材料B4C-TA15的显微组织和力学性能[J]. 中国粉体技术, 2026, 32(2): 1-12. GAO Wei, LU Dingding, LIU Yang, et al. Microstructure and mechanical properties of B4C-TA15 composites prepared by laser powder deposition[J]. China Powder Science and Technology, 2026, 32(2): 1−12

收稿日期: 2024-03-24, 修回日期: 2024-06-03, 上线日期: 2025-12-03

基金项目: 国家自然科学基金项目, 编号: 52105334; 湖南省重点研发计划项目, 编号: 2022GK2043; 湖南省自然科学基金项目, 编号:2023JJ60549,2022JJ20025。

第一作者: 高嵬(1999—),男,硕士生,研究方向为激光增材制造钛基复合材料等。E-mail:18356698440@163.com。

通信作者: 刘阳(1988—),男,教授,博士,博士生导师,湖南省优秀青年基金获得者、湖南省青年科技人才、湖湘青年英才,研究方向为激光增材制造技术及应用、高温结构材料等。E-mail:liuyang7740038@163.com。

摘要: 【目的】 分析激光粉末沉积(laser powder deposition,LPD)钛基复合材料B4 C-TA15的显微组织,揭示B4 C-TA15复合材料的双相强化机制。【方法】 采用X射线衍射、场发射扫描电子显微镜、场发射透射电子显微镜等对钛合金(TA15)和B4 C-TA15的微观结构进行研究,在温度为600 ℃时进行TA15拉伸实验,对B4 C-TA15的高温力学性能进行评估。【结果】 在温度为600 ℃时,TA15的极限抗拉强度为653 MPa;B4 C-TA15 表现出更高的力学强度,极限抗拉强度为803 MPa,与TA15合金相比提升了22.97%。【结论】 基体中的硼化钛(TiB)和碳化钛(TiC)遏制了TA15的高温软化,从而达到强化基体的效果;B4 C-TA15的强化机制主要包括TiB和TiC所产生的承载强化和位错强化以及吸收增强相诱导的细晶强化。

关键词: 钛基复合材料; 显微组织; 高温力学性能; 强化机制

Abstract 

Objective Titanium alloys are widely used in critical load-bearing components and engine structures in aerospace due to their excellent mechanical properties, such as high specific strength, good creep resistance, and wear resistance. With the development of aviation and military industries, the new generation of supersonic aircraft has attracted significant attention due to its increased flight speeds. The acceleration process of the aircraft imposes stringent requirements on both engine thrust and thrust‑to‑weight ratios, inevitably resulting in a rise in the engines' operating temperature. Therefore, developing titanium alloys with exceptional high‑temperature resistance is crucial to meet the needs of high-performance aero-engines. The incorporation of hard strengthening phases, such as B4 C, TiC, SiC, TiB, and Ti5 Si3 , which possess high strength, superior high‑temperature resistance, and good wear resistance, is one of the effective approaches to enhance the high‑temperature mechanical properties of titanium alloys. Laser powder deposition (LPD) is a new type of metal additive manufacturing technology, characterized by its ability to directly prepare complex metal components with excellent mechanical properties and high density. In this process, metal parts are manufactured layer by layer based on a solid three‑dimensional model. The metal powder is initially melted by a high‑energy density laser onto a metal substrate, forming a molten pool, which is then cooled and solidified. This process is repeated with preset models and parameters until a complete three‑dimensional component is formed. LPD has introduced a new technique for the preparation and forming of metal parts, such as titanium matrix composites, addressing challenges in manufacturing difficult‑to‑produce metal parts for aerospace and other fields. However, at present, the microstructure and high‑temperature strengthening mechanisms of titanium matrix composites prepared by LPD still remain unclear. Therefore, it is necessary to explore how the reinforcing phases influence the microstructure and high‑temperature mechanical properties of these composites.

Methods B4 C-TA15 composites prepared by LPD were studied and compared with TA15 alloys to clarify the complex relationship between microstructure and high‑temperature mechanical properties. Firstly, B4 C-TA15 composites with suitable shapes were prepared using a mixture of B4 C and TA15 powders under appropriate parameters through the LPD process. Subsequently, the morphology, grain structure, and interface bonding of the composites were assessed using microstructure characterization methods to explore their microstructural evolution. The tensile properties of the experimental samples were tested at 600 ℃ to evaluate their high‑temperature performance. Finally, the strengthening mechanisms of the composites prepared by LPD were investigated by establishing correlations between microstructure and high‑temperature mechanical properties.

Results and Discussion According to the experimental results, a composite material with TiB and TiC reinforcing phases nonuniformly distributed within the TA15 matrix was successfully synthesized through low‑energy ball milling and the LPD process, with a B4 C content of 3%. The incorporation of TiB and TiC hard reinforcing phases in the B4 C-TA15 composites significantly changed the grain morphology and size of the titanium matrix, transitioning from slender, plate-like grains to near‑equiaxial, square grains. The grain size of the B4 C-TA15 composites was significantly reduced compared to that of the TA15 alloys. Additionally, the TiB and TiC phases were well bonded to the TA15 matrix, creating a clean and smooth bonding interface, showing a good strengthening effect. The B4 C-TA15 composites demonstrated excellent high‑temperature strength while maintaining good toughness and plasticity. Specifically, the tensile strength of the TA15 titanium alloy at 600 ℃ was measured at 653 MPa, whereas the B4 C-TA15 composite was 803 MPa at the same temperature, marking a 22.97% increase compared to the TA15 alloy under the same tensile conditions.

Conclusion The TiB and TiC reinforcements in the B4 C-TA15 composites exhibit a non‑uniform distribution, resulting in a heterogeneous structure characterized by regions with rich and poor reinforcements. In regions with poor reinforcements, the dislocation slip generated by the matrix is effectively impeded by the regions with rich reinforcing phases, leading to a significant “dislocation pinning” effect. This effect induces stress concentration, thereby enhancing the material’s strength. The primary high‑temperature strengthening mechanisms of B4 C-TA15 include bearing and dislocation strengthening of in‑situ formed TiB and TiC, along with fine grain strengthening facilitated by reinforcing phases. In addition, TiB and TiC reinforcements increase the service temperature of the material, inhibiting softening of the titanium matrix at high temperatures, and significantly improving the hightemperature mechanical properties of the composites.

Keywords: titanium matrix composite; microstructure; high-temperature mechanical property; reinforcement mechanism

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