ISSN 1008-5548

CN 37-1316/TU

2022年28卷  第4期
<返回第4期

蒸汽动能磨制备超细高岭土及其应用

Preparation and application of ultrafine kaolin by steam jet mill

冷 豪,王 哲,程 欢,林龙沅,陈海焱

(西南科技大学 环境与资源学院,四川 绵阳 621010)


DOI:10.13732/j.issn.1008-5548.2022.04.007

收稿日期: 2022-01-09, 修回日期:2022-04-28,在线出版时间:2022-06-20。

基金项目:四川省科技厅重点研发项目,编号:2020YFG0186。

第一作者简介:冷豪(1995—),男,硕士研究生,研究方向为阻燃材料研究。E-mail:419705870@qq.com。

通信作者简介:林龙沅(1981—),男,教授,博士,硕士生导师,研究方向为超音速气流粉碎机理及技术、通风除尘净化(职业卫生安全方向)。E-mail:LLy7572@126.com。


摘要:通过调节蒸汽动能磨粉碎工艺参数,制备出3种超细高岭土样品,并对样品进行粒度、形貌和矿物分析;将超细高岭土样品作为阻燃剂添加到琼脂气凝胶中,测试琼脂-高岭土复合气凝胶的阻燃性能。结果表明:在粉碎压力为0.5 MPa、蒸汽温度为260℃的条件下,蒸汽动能磨分级机转速分别为700、 1 400、 3 500 r/min时,制备的超细高岭土样品的中位径分别为3.717、 3.034、 1.929μm;超细高岭石层状晶体的直径和厚度明显减小,粒度变得更加均匀,粒度分布更为集中;蒸汽动能磨能有效地破坏高岭石的晶体层状结构的连接键,但并未改变矿物物相;与高岭土原料相比,超细高岭土在气凝胶材料中分散得更加均匀,获得的琼脂-高岭土复合气凝胶保温材料的阻燃性能更佳,其极限氧指数从26.3%提升到32.2%,垂直燃烧UL-94等级从V-1提升到V-0级。

关键词:超细高岭土;蒸汽动能磨;气凝胶;阻燃性能

Abstract:Three kinds of ultrafine kaolin samples were prepared by adjusting the process parameters of the steam jet mill. The particle size, morphology and mineral analysis were carried out on them. The ultrafine kaolin samples were added into agar aerogel as flame retardant, and the flame retardant properties of agar-kaolin composite aerogel were tested. The results show that the median diameters of the prepared ultrafine kaolin samples are 3.717, 3.034, 1.929 μm when the speed of the steam jet mill classifier is 700, 1 400, 3 500 r/min respectively, under the premise that the crushing pressure is 0.5 MPa and the steam temperature is 260 ℃. The diameter and thickness of ultrafine kaolinite layered crystals are significantly reduced, the particle size becomes more uniform, and the particle size distribution is more concentrated. The steam jet mill can effectively destroy the bonding bonds of the crystalline layered structure of kaolinite without changing the mineral phases. Compared with kaolin raw material, the ultrafine kaolin is more uniformly dispersed in the aerogel material, and the obtained agar-kaolin composite aerogel insulation material has better flame retardant performance, with its limiting oxygen index increased from 26.3% to 32.2% and vertical combustion UL-94 rating increased from V-1 to V-0 grade.

Keywords:ultrafine kaolin; steam jet mill; aerogel; flame retardancy


参考文献(References):

[1]SITI K H,MOHD H D O,TAKESHI M,et al.Fabrications and applications of low cost ceramic membrane from kaolin:a comprehensive review[J].Ceramics International,2018,44(5):4538-4560.

[2]李国栋,殷尧禹,卢瑞,等.高岭土提纯工艺及其应用研究进展[J].矿产保护与利用,2018(4):142-150.

[3]魏博,吴小缓,刘志勇,等.国外高岭土产业发展现状研究[J].中国非金属矿工业导刊,2019(3):52-55.

[4]程先忠,喻雨清,沈上越.煤系高岭土制备医用橡胶填料的技术研究[J].矿产综合利用,2007(4):24-29.

[5]雷绍民,崔国治.冲击磨选择性超微粉碎硬质高岭土的试验[J].武汉工业大学学报,1998(1):66-69.

[6]王明俊.高岭土矿选矿加工方法概述[J].陶瓷,2021(4):15-17.

[7]刘全军,唐荣.高岭土的超细粉碎及剥片技术[J].昆明工学院学报,1994(5):137-140.

[8]林龙沅,陈海焱,张明星,等.气流磨超细粉碎循环流化床锅炉脱硫灰的试验研究[J].中国粉体技术,2010,16(6):44-46,52.

[9]张军,刘建国,王宾.粉体加工中气流粉碎技术的研究进展[J].现代矿业,2020,36(11):96-102,108.

[10]付海峰,李天翮,秦文茜,等.蒸汽动能磨超细电炉镍铁渣试验[J].钢铁钒钛,2019,40(6):77-83.

[11]LV J,FU Y,HUANG L H,et al.Preparation of a new high-performance calcium-based desulfurizer using a steam jet mill[J].Journal of Hazardous Materials,2019,389:121914.

[12]杨飞,邹红生,曾玻,等.利用蒸汽动能磨中的过热蒸汽消解固硫灰中f-CaO的研究[J].水泥,2021(4):1-5.

[13]李广建,杨飞,付海峰,等.蒸汽动能磨制备超细固硫灰及其应用研究[J].化工矿物与加工,2019,48(10):56-60.

[14]WANG Z,LI H,CHAN H,et al.Effects of grinding and dehydration on kaolin in a steam jet mill[J].Clay Minerals,2021,56(1):75-84.

[15]ZHANG M,CHEN H.Steam jet mill:a prospective solution to industrial exhaust steam and solid waste[J].Environmental Science and Pollution Research,2018,25(18):17842-17854.

[16]李天翮,付海峰,林龙沅,等.过热蒸汽动能磨制备超细碳化硅[J].中国粉体技术,2020,26(1):17-21.

[17]NAKACH M,AUTHELIN J R,CHAMAYOU A,et al.Comparison of various milling technologies for grinding pharmaceutical powders[J].International Journal of Mineral Processing,2004,74(S):173-181.

[18]GALK J,PEUKERT W,KRAHNEN J.Industrial classification in a new impeller wheel classifier[J].Powder Technology,1999,105(1):186-189.

[19]RUSLAN M,FANG F.Recent advances and challenges of abrasive jet machining[J].CIRP Journal of Manufacturing Science and Technology,2018(22):1755-5817.

[20]MEHMET K,AHMET B,FURKAN A.The effects of kaolin and calcined kaolin on the durability and mechanical properties of self-compacting mortars subjected to high temperatures[J].Construction and Building Materials,2020,265:120300.

[21]LU M,XIA G,ZHANG X.Refinement of industrial kaolin by removal of iron-bearing impurities using thiourea dioxide under mechanical activation[J].Applied Clay Science,2017,141:192-197.

[22]LU M,XIA G,CAO W.Iron removal from kaolin using thiourea dioxide:effect of ball grinding and mechanism analysis[J].Applied Clay Science,2017,143:354-361.

[23]ZHANG L,HE Y,LV P,et al.Comparison of microwave and conventional heating routes for kaolin thermal activation[J].中南大学学报(自然科学版),2020,27(9):2494-2506.

[24]何方,齐振涛.SiO2气凝胶微球的制备及其性能研究[J].南京工业大学学报(自然科学版),2020,42(4):467-476.

[25]陈思洁,林龙沅.Mg(OH)2-琼脂复合气凝胶的阻燃性能[J].南京工业大学学报(自然科学版),2021,43(2):204-210.