张建峰a,王 宁a,刘 峰a,闵凡路b
(河海大学 a. 力学与材料学院;b. 土木与交通学院,江苏 南京 210000)
DOI:10.13732/j.issn.1008-5548.2023.02.002
收稿日期:2022-08-31,修回日期:2022-10-25,在线出版时间:2023-02-01 10:49。
基金项目:安徽省科技重大专项项目,编号:2021e03020005。
第一作者简介:张建峰(1978—),男,教授,博士,博士生导师,研究方向为空心玻璃微珠强化及表面改性、耐磨材料开发。E-mail:jfzhang_sic@163.com。
摘要:综述空心玻璃微珠结构与发展历史,玻璃粉末法、喷雾造粒法、液滴法、干凝胶法、软化学法等空心玻璃微珠制备方法,在塑料、橡胶、树脂、乳化炸药、涂料、电磁屏蔽、微波吸收等方面的应用。提出空心玻璃微珠具备质量轻、强度高、流动性好,隔热、耐腐蚀等优点,在发展隔热、耐磨等复合材料中发挥越来越大的作用,在新能源产业和生物材料中的应用获得快速发展。认为在抗压强度、粒径等方面,空心玻璃微珠达不到高性能微珠的高强度和细粒径水准,微珠化学稳定性和精细化控制程度方面也有欠缺;在改进原料配方、优化生产工艺、提高后处理技术方面,以及针对全海深浮力材料、隔热涂料、乳化炸药等的应用方面应深入开展。
关键词:空心玻璃微珠;制备方法;生产现状;研究进展
Abstract:The structure and development history of hollow glass microbeads, preparation methods of hollow glass microbeads of glass powder method, spray granulation method, liquid drop method, dry gel method, and soft chemistry method, and the application of plastic, rubber, resin, emulsion explosive, coating, electromagnetic shielding and microwave absorption were summed. It is proposed that hollow glass beads have the advantages of light weight, high strength, good fluidity, heat insulation, corrosion resistance and so on. They are playing an increasing role in the development of heat insulation, wear resistance and other composite materials, and their applications in the new energy industry and biological materials are also developing rapidly. It is thought that In terms of compressive strength and particle size, hollow glass beads cannot reach the level of high strength and fine particle size of high performance beads, and the chemical stability and fine control degree of microbeads are also deficient. The studies of the improvement of raw material formula, optimization of production process, and improving post-treatment technology, as well as the whole sea deep buoyancy materials, heat insulation coating, and emulsion explosive applications should be further carried out.
Keywords:hollow glass microspheres; preparation method; production status; research progress
参考文献(References):
[1]杜娟,华磊,段辉平.中空玻璃微球性质及其应用[J].科技导报, 2013, 31(15): 73-79.
[2]石成利, 梁忠友, 李玉亮.玻璃微珠的制备与应用[J].建筑玻璃与工业玻璃, 2005(2): 28-33.
[3]FRANKLIN V, BURHANS R W.Process of producing hollow particles and resulting product:US2797201[P].1953-10-02[2022-2-19].http://www.google.co.in/patents/US27 97201.
[4]FRANKLIN V, ALFORD H E, CROFT R D.Apparatus for producing hollow glass particles: US3129086[P].1959-12-02[2022-2-19].http://www.google.co.in/patents/US31 29086.
[5]NETTING D I.Method of making hollow spheres by spray drying: US3888957[P].1972-03-17[2022-3-20].http://www.google.co.in/patents/US38 88957.
[6]NETTING D.Hollow spheres consisting of alkali metal silicate and a polysalt: US3794503[P].1972-05-12[2022-3-20].http://www.google.co.in/patents/US37 94503.
[7]HENDERSON C.Spray dried product for feed in the manufacture of hollow glass spheres and process for forming said spray dried product: US3699050[P].1967-08-02[2022-4-25].http://www.google.co.in/patents/US36 99050.
[8]段婷.空心玻璃微珠的制备与性能研究[D].大连: 大连交通大学, 2020.
[9]DALAI S, VIJAYALAKSHMI S, SHARMA P.Preparation of hollow glass microspheres(HGMs)from amber coloured and borosilicate glass frits[C].Advanced Materials Research, 2013: 37-41.
[10]DOERING M, FRIEDRICH S V, GANGNUS B, et al.Method of making hollow glass microspheres: US15756854[P].2016-09-02[2022-5-20].http://www.google.co.in/patents/US15 756854.
[11]鲍田, 王芸, 彭程, 等.玻璃粉末法空心玻璃微珠强度的影响因素[C]//2017年全国玻璃科学技术年会论文集, 2017: 352-359.
[12]王华文, 彭塞奥, 彭小波.全海深浮力材料用空心玻璃微珠的制备方法[J].建材世界, 2018, 39(6): 1-5.
[13]常仁超, 毕海林, 吴俊, 等.空心玻璃微珠内部残余气体分析[J].真空科学与技术学报, 2022, 42(1): 31-36.
[14]娄鸿飞, 王建江, 胡文斌, 等.空心微珠的制备及其电磁性能的研究进展[J].硅酸盐通报, 2010, 29(5): 1103-1108.
[15]BRUINSMA P J, KIM A Y, LIU J, et al.Mesoporous silica synthesized by solvent evaporation: spunfibers and spray-DRIED hollow spheres[J].Chemistry of Materials, 1997, 9(11): 2507-2512.
[16]HE P, DAVIS S S, ILLUM L.Chitosam microspheres prepared by spray drying[J].International Journal of Pharmaceutics, 1999, 187(1): 53-65.
[17]CANO-C M, STRINGHETA P, RAMOS A, et al.Effect of the carriers on the microstructure of mangopowder obtained by spray drying and its functional characterization[J].Innovative Food Science and Emerging Technologies, 2005, 6(4): 420-428.
[18]CHO J S, JU H S, KANG Y C.Applying nanoscale kirkendall diffusion for template-free, kilogram-scale production of SnO2 hollow nanospheres via spray drying system[J].Scientific Reports, 2016, 6(1): 1-10
[19]曾佑成.空心玻璃微珠的制备方法: CN200510121422.5[P].2007-07-04.
[20]LU L, CHEN Z.Preparation method of hydrophobic hollow glass micro bead and hydrophobic hollow glass micro bead thereof: US2012058343[P].2010-06-30[2022-6-11].http://www.google.co.in/patents/US2012058343.
[21]段婷, 李阳, 刘相枫, 等.利用废弃玻璃制备空心玻璃微珠及其强度影响因素的研究[J].功能材料, 2019, 50(11): 11122-11127, 11132.
[22]吴湘锋.空心微珠的制备及其高强轻质树脂基复合材料的结构与性能研究[D].天津: 天津大学, 2011.
[23]漆小波, 张占文, 李波, 等.惯性约束聚变靶用空心玻璃微球的干凝胶法制备技术[J].化工学报, 2013, 64(10): 3477-3492.
[24]胡广才, 李怀曾, 魏胜, 等.玻璃球壳生产工艺研究[J].强激光与粒子束, 1995(2): 183-188.
[25]邱龙会, 傅依备, 汪小琳, 等.液滴法制备高尺度比玻璃微球壳的研究[J].强激光与粒子束, 1999(4): 465-469.
[26]杜守德, 李波, 师韬, 等.高钾空心玻璃微球的制备[J].强激光与粒子束, 2005(7): 1016-1018.
[27]MOH K H, SOWMAN H G, WOOD T E.Sol gel-derived ceramic bubbles: US5077241[P].1991-12-31.
[28]HOPPE M L.Large glass shells from GDP shells[J].Fusion Technology, 2000, 38(1): 42-45.
[29]邓崇浩, 许鑫华.化学法在空心玻璃微珠制备中的应用[J].广州化工, 2010, 38(3): 30-32, 45.
[30]SCHMITT M L, SHELBY J E, HALL M M.Preparation of hollow glass microspheres from sol-gelderived glass for application in hydrogen gas storage[J].Journal of Non-crystalline Solids, 2006, 352(6/7): 626-631.
[31]漆小波, 唐永建, 李波, 等.用于ICF靶的空心玻璃微球的干凝胶法制备[J].强激光与粒子束, 2006(1): 55-60.
[32]黄希风.高折射玻璃微珠的溶胶-凝胶法制备研究[D].西安: 长安大学, 2015.
[33]张敬杰.玻璃微珠软化学制备及其应用研究[D].北京: 中国科学院理化技术研究所, 2002.
[34]张敬杰, 宋广智, 崔燕菲, 等.一种空心玻璃微球软化学制备方法和所制空心玻璃微球及其应用: CN201210056295.5[P].2016-01-06.
[35]周云, 王东胜, 王莉萍, 等.三相固体浮力材料的制备与应用研究[J].功能材料, 2017, 48(10): 10165-10168.
[36]吴少惠, 马荣锋, 吴平伟, 等.空心玻璃微珠/环氧树脂固体浮力材料模压成型工艺及性能[J].复合材料学报, 2020, 37(10): 2401-2408.
[37]张立生, 王喜富, 赵丽杰.浅析空心玻璃微珠在乳化炸药中的应用[J].煤炭技术, 2001(9): 54-55.
[38]冯建林, 许传华, 刘亚辉.高性能空心玻璃微珠填充乳化炸药的研究[J].现代矿业,2011,27(6):37-39.
[39]王金台, 路国忠.太阳热反射隔热涂料[J].涂料工业, 2004(10): 17-19, 62.
[40]陈伟红, 蔡文涛, 王平, 等.空心玻璃微珠改性饰面型防火涂料性能研究[J].化学研究, 2007(1): 28-30.
[41]李小玉, 梁嘉杰, 李丹, 等.TiO2包覆空心玻璃微珠的制备及其在隔热涂料中的应用[J].新型建筑材料, 2020, 47(2): 129-132, 136.
[42]BU F, ZHANG J, YU S, et al.Effective surface pretreatment of hollow glass microspheres via a combined KF roughening and alkali washing strategy for the following metallization[J].Advanced Powder Technology, 2020, 31(6): 2305-2314.
[43]ZHANG J, YANG X, YU S, et al.Roughening of hollow glass microspheres by NaF for Ni electroless plating[J].Surface & Coatings Technology, 2019, 359: 62-72.
[44]葛凯勇, 王群, 毛倩瑾, 等.空心微珠表面改性及其吸波特性[J].功能材料与器件学报, 2003(1): 67-70.
[45]凌国平, 张超, 岳远见.低密度磁性粉末的制备[J].功能材料, 2004(5): 545-547.
[46]SHUKLA S, SEAL S, RAHAMAN Z, et al.Electroless copper coating of cenospheres using silver nitrate activator[J].Materials Letters, 2002, 57(1): 151-156.
[47]ZHANG Q, WU M, ZHAO W.Electroless nickel plating on hollow glass microspheres[J].Surface and Coatings Technology, 2005, 192(2/3): 213-219.